Inspection Principle
According to the characteristics of the 75-100ml bottle, the number of cameras, testing requirements and indicators are determined as follows:
- Contamination:outside black spot(≥0.1mm),outside light spot(≥0.2mm),stain on the base
- Thin walls: thin walls of the bottle body, thin walls of the base (The defect size accounts for the target percentage of the bottle body imaging ≤10%)
- Bottle lip deformed: out of round, uneven thickness(deviation≥0.2mm)
- Defects on the outside bottle lip: defect size≥0.3mm
- Bottle body deformed(depressed): deformation area accounts for percentage of bottle body circumference ≥15%, depression depth≥1.5mm, depression size>15mm,
- Crease: Depth＞1mm
Equipment Overviews
| Model | Number of camera | Inspection scope | Inspection content | Detection precision | Accuracy | Capacity |
| KVIS-SC10 | 1 set | Bottle lip area | Black spot, stain, impurity(different color) | ≥0.2mm | 99% | 120/min |
| flash, injection incomplete | ≥1.0mm | 99% |
| 4 sets | Upper area of bottle body (include outside of bottle lip) | Black spot, stain, impurity(different color) | ≥0.2mm | 99% |
| Bubble | ≥1.0mm | 99% |
| 4 sets | Lower area of bottle body | Black spot, stain, impurity(different color) | ≥0.2mm | 99% |
| Bubble | ≥1.0mm | 99% |
| 1 set | Outside of bottle base | Black spot, stain, impurity(different color) | ≥0.2mm | 99% |
| Injection point offset | ≥1.5mm | 99% |
| Hole(through holes, no adhesion in the hole) | ≥1.0mm | 99% |
- Enabling and disabling the system detection function.
- Adjustment of the parameters and accuracy of detection indicators.
- Template sampling and storage, sample detection information storage and recall.
- Camera calibration
- Display system real-time production information (qualified rate, total output, speed, etc.). Browse, export and store historical production information.
- l Perform authority management according to the login account (for example, general operating users are prohibited from using parameter adjustment permissions)
- Operation and adjustment of the mechanical parts of the system (such as: air valve jet time adjustment, camera trigger time adjustment)
- Additional functions added due to customer needs
Our Advantages
- AI algorithm: high stability, adapting to the environment and background disturbance; different defect samples can be automatically identified after training.
- Dataization: Independent database, save multiple samples, analyze non-good products, and retain history.
- Multi-orientation: 360 ° comprehensive inside and outside the bottle without dead corners for medical packaging bottle caps, bottle mouths, bottle bottoms.
- High precision: detection accuracy can reach 99.5%.
- Modularization, can flexibly increase or decrease the detection function according to customer actual needs.
- Easy to operate: It is easy to operate and easy to maintain.
- Safety: Medical grade material manufacturing, fully compliant with medical supplies production environment.
