SS 304 Structure PET PP Preform Vision Inspection Machine with AI Based System

SS 304 Structure PET PP Preform Vision Inspection Machine with AI Based System

Company Profile

Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national high-tech enterprise specializing in the application of AI technology in visual inspection industry. As a leading manufacturer&Designer, It can provide the most advanced level AI visual inspection equipment and the customized AI system solutions of visual imaging, computing power, algorithm, and automatic control software for various sub-industries.

The company was established in 2011, it has a high-level R&D team from top domestic optical research institutes and a core doctoral team from the USTC, covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products can be applied in beverage, pharmacy, dairy, wine, textile, new energy, agriculture and other packaging industries.

Inspection Overview

The design scheme uses high-pixel industrial cameras and high-performance strobe light sources to conduct all-round visual inspection for the appearance defects of products. The inspection speed is 200-400 pcs/min, and the equipment can operate 24 hours a day. Products can be automatically rejected online.

The whole set of vision machines includes mechanical parts, visual electronic hardware and vision system software. The entrance and exit of the inspection machine can be integrated with the customer's on-site conveyor line, and can be connected with upstream and downstream production equipment according to the specific production needs of the customer's site.

Software Function

• Enabling and disabling the system detection function
• Detection index parameters and accuracy adjustment
• Template sampling and saving, storage and retrieval of sample information
• Camera screen calibration function
• Real time production information display of the system (qualification rate, total output, speed, etc.), browsing of historical production information, export and storage functions
• Manage permissions based on login account (example, disabling parameter adjustment for general operation users)
• Operation and adjustment of the mechanical part of the system (If the transmission device is turned on, adjust the alarm signal)

Detection principle

Through the docking of the feeding and separating mechanism, the products are transferred to the specific detection station in a stable and orderly manner in a front-up manner, and then the high-pixel sample image taken by the industrial camera is transferred to the image processing software, which is compared with the standardized model After the analysis, the good product and the defective product are determined, and the corresponding pneumatic components are controlled to eliminate the defective product, and finally the qualified product is output. The back-end conveying platform of the detection machine can stack the tray mechanism for the receiving material.

The software will open the sample comparison standard, and the production personnel on the customer site can control the comparison accuracy and choose the accuracy standard most suitable for their own production conditions, than control the defect rate.

Configuration List

Hardware:

• Camera: We use our own developed camera (the chip is from Japan), which has clearer image recognition and is more compatible with our own software.
• Light source: We have a dedicated optical team to develop various light sources to adapt to the optical scene requirements of different industrial scenes.
• Embedded computer: The KEYE team independently developed the embedded computer NPU computing box, which replaced the traditional PLC industrial computer; it is not afraid of sudden power outages and high temperature scenes, and can better adapt to the high temperature environment.