Seaweed Crisps Integrity Visual Inspection System With An Alarm Design

Seaweed Crisps Integrity Visual Inspection System With An Alarm Design

Our advantages

Inspection background

The seaweed defect detection system developed by KEYE TECH based on machine vision image processing technology has the characteristics of high precision, high speed and multi-sample. This program is divided into two production lines for testing. Each production line has one area array inspection and two line array inspections. The area scan camera detects the holes and ruler pairs of the product; the line scan camera detects the foreign objects on the front and back of the product respectively. The vision module is installed on the detection position. When the seaweed reaches the detection position, the vision module performs image detection and transmits the signal to the control module, and outputs the judgment signal through the communication module.

The stamping parts detection system mainly detects abnormal conditions such as geometric dimensions, lack of terminals, missing punches, and fractures of stamping parts, and can prompt an alarm or control the machine to stop. After testing the stamping parts that do not meet the requirements, a control signal can be output to reject the unqualified products.

Mian functions of machine

• Check whether the geometric dimensions of stamping parts are qualified or not;
• Detect whether the stamping parts are leaking, breaking, etc.;
• Detect punching residues of stamping parts, etc.;
• Online automatic detection can be realized;
• The detection accuracy is adjustable;
• Detection speed: The time from a single image capture to the detection result display is controlled within 300ms, and the entire detection speed is related to the detection position and range of the stamping parts;
• Convert the detected characters into characters and store them in the EXCLE file, which is convenient for data processing and printing; when quality problems are detected by statistics, it provides warnings, rejections or other control signals;
• The system has a self-learning function, and the learning process is easy to operate.

Inspection standards

1. Image acquisition range: ≥50* 60mm
2. Imaging and display: 1024*768 pixels
3. Lens type: C-mount type
4. Imaging speed: 60fps
5. Gray scale: white 256 gray scale (8 bits per pixel)
6. Minimum illumination: black and white 0.02Lux.
7. Detection time: less than 400ms
8. Power consumption: less than 300W
9. Working power: 220VAC+20%, 50Hz
10. Working ambient temperature: 0~ 50°C
11. Humidity: 35% ~ 85% non-condensing

After-sale service

The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.

After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.