Anhui Keye Intelligent Technology Co., Ltd
AI for Life
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Automatic Optical Inspection Machine For Textil Industry Accessories
Advantages of system
| 1. Non-contact, non-destructive testing, will not damage or scratch the product. |
| 2. The speed is fast, which can match the speed of the production line without delaying the production time. |
| 3. The detection efficiency is high, the product detection accuracy rate is high, and the defects of missed detection and false detection in manual detection are improved. |
| 4. Work 24 hours a day for a long time, no visual fatigue, stable work and high work efficiency. |
| 5. The labor cost is reduced, and the machine vision inspection saves a lot of labor costs, bringing considerable benefits to the enterprise. |
| 6. Strong applicability and high flexibility, suitable for various vibration, humidity, dust and other harsh environments. |
Inspection principle
With the continuous development of the clothing industry, the role of buttons is not only limited to connecting the placket of clothes, but also develops more artistic and decorative features, which play a more important role in the sense of design and quality of clothing products. If the quality of the buttons is not up to standard, the whole product or even the entire textile and clothing brand may be implicated.
Buttons are produced in large batches, and some small surface defects are easily overlooked by workers. These problems can be avoided by replacing manual inspection with button machine vision inspection equipment and automatically detecting button surface defects.
Inspection details
The button machine vision inspection equipment is automatically fed to the inspection platform through the vibrating plate, and the industrial CCD camera takes pictures of moving products at high speed, and then the Haotianchen machine vision inspection software system performs high-speed, high-precision, high-stability real-time inspection of the photographed pictures. , analyze, calculate, judge whether the sample is qualified, and then output and count the results, and automatically remove the defective products.
(Front side)
By carrying multiple stations, the equipment can automatically detect defects on the surface of buttons in an all-round way. The defects that can be detected include length, outer diameter and other dimensional defects, poor plating, scratches, cracks, burrs, damage, holes, dirt, etc. In case of appearance defects, it can also identify, read and detect the logo, characters and other identification information on the button surface.
(Revise side)
After-sale service
The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.
After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.