Anhui Keye Intelligent Technology Co., Ltd
AI for Life
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Solid Metal Lug Cap Visual Inspection System-Defect Detection Machine
| System operating parameters | |||
| Dimensions | See the design drawings for details | Power and frequency | 220V 20A 50HZ |
| Total power | 3kw ~ 4kw | Air pressure | 0.5~0.8MPa Purify and oil-free |
| Working temperature | -20℃ ~ 60℃ | Working humidity | Below 50% relative humidity |
Inspection standards
| Item | Camera | Position | Inspect | Precision | Accuracy | Speed |
| KVIS | 1 | Top area | Black sopt,dirt,size,burr,flash,hole,label position | >0.5mm | 99% | 180pcs/min |
| 1 | Bottom area | >0.5mm |
Inspection principle
Our company's design scheme adopts 2 sets of high-pixel area array industrial cameras and high-performance strobe light sources, and conducts comprehensive inspections on the top, side, and concave defects of the product. The design inspection speed of the entire set of inspection equipment is 180 pieces/minute , The equipment can operate 7*24 hours a day, and the unqualified products can be automatically eliminated online.
Configuration parameters
| Specifications | Q'ty | ||
| Industrial camera(KEYE) | 2 | SET | |
| Plane lens(AZURE/HK) | 2 | PCS | |
| Frequency flash source(OEM) | 2 | SET | |
| Photoelectric sensor(SICK) | 2 | PAIR | |
| High-speed solenoid valve(SMC) | 1 | PCS | |
| Industrial power(MEAN WELL) | 3 | PCS | |
| Circuit trigger board(KEY-PC-2.1) | 1 | PCS | |
| Industrial computer(VECOW) | 1 | SET | |
| Hd touch device(AOC 21’) | 1 | SET | |
Overview:
The overall equipment integrates mechanical mechanism, visual optical hardware and detection system software, rejecting and counting devices for defective products. The products to be inspected are sorted by the vibrating plate (not included in this plan), and are stable and orderly. They are sent to the glass turntable inspection station for sequential inspection. After comparing and analyzing the image processing software with the standardized sample, the good and bad products are judged.
After-sale service
The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.
After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.